db's Truk- IS NOW SOLD!

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db
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Location: Paul McQueen , N Wales

db's Truk- IS NOW SOLD!

Post by db »

A bit of background...
The 'Truk' is a '72 ex-USAF Dodge D100 318 auto 2wd.
It came to me 9 years ago via a grass verge in a council estate in London. My mate Wil was having a cafe break from despatching when he overheard a conversation- 'so cos she's left me i'm losin the council house and the pick-up's gotta go by the weekend'.
Never one to worry about the feelings of a distraught stranger, Wil stuck his nose in and haggled an unseen, immobile, un-MOT'd Dodge off his hands for �250.
Once reality arrived a few minutes later, he realised that he lived in a 17th floor flat and would need to come up with a plan.
I was about to adopt a Dodge.
I had to get a towbar and a pair of spring assisters fitted to my Sierra 4x4, hire a trailer, take a day off work and bomb it to wil's to go see the wreckage he'd bought.
It was too wide to fit on the trailer so we took it with 2 tyres overhanging the edge. He'd tried a battery and a can of fresh fuel with no luck but on the way back to his we passed a car spares place. The Truk actually has a Rover 3.5 lump and Wil had noticed the condenser was missing. Could it be that simple?
Yes it could- �1.50 later, the Truk burst into life- Hooray!!
The next day i lugged it back to North Wales and parked the rusting heap on my driveway.
Now what? Wil has bought a Yank pick-up which needs massive amounts of work before it will darken the public roads, it's marooned at my house in Rhyl and it's owner lives 250 miles away....
A bit more reality grew in Wil's over-spontaneous mind and he basically gave me the keys to the Truk, so long as he could have a go whenever he came back to Wales.
So began a LOT of welding, hammering and general bodging to try and get the thing vaguely legal.
Purists switch off now :oops:
The finest bodge was when it has failed it's 1st MOT on the front ball joints, Wil was visiting and grabbed his trusty lumphammer. We jacked it up, he pulled off the rubber boot and set about 'tightening' the ball joint with the hammer.
They have remained untouched since that day for 7 years and have passed every mot.
The wheels were the wrong fit for the hubs, someone had elongated the holes and the wheels were eccentric on the hubs- i had some little sleeves made to centre the wheels on the hubs rather than the studs- sorted.
The pick-up bed was very rotten so i welded an angle-iron frame inside the back & lined it with 1/2" ply. I had to thread a few lengths of angle iron between the bed and the chassis too.
The shifter was a home-made floor thing so badly made that when you went over a bump it jumped into neutral. I did away with this and rigged up a pair of cables to the original column change.
The leaf springs collapsed, i found a set of an F250 for �26 :thumbright: . Well for that i'm gonna MAKE 'em fit! The chassis was rotten behind the mounts so i plated it, remade the spring hangers & had some polybushes made. Some Transit shocks finished the job nicely.
The gearbox mount rubbers had rotted away so i wrapped a ratchet strap around the gearbox tail and cranked it down tight- it's been fine ever since.
The drivers end of the bench seat collapsed- rotten from years of fat, sweaty bee-hinds parked on it (yuk!). I found one in a scrappy in Stoke and fetched it home on the roof of my BT Landy :oops:
Some more welding to mate it to the original mounts and lovely cushioned comfort was mine.
When Scarlett came along, i converted it to a 4-seater- i bolted in another lap-belt and installed the baby seat next to the door (where there was a shoulder belt). The belt was too short so i extended it with a length of stout chain. This all made it a tight squeeze so i removed the door handle from that side and 'adjusted' the door slightly with the ol' lumphammer.
As the years have gone by i've actually tried to remove as much filler, lead, newspaper, old tin cans, etc from the bodywork and weld it properly (albeit roughly). The theory being that once it's done it will STAY done.
The paint job is 22 quids-worth & that includes the brush :thumbright: That's good quality masonry paint mind- none of yer cheap rubbish...
Attachments
Jan04 Truk.jpg
Jan04 Truk.jpg (62.08 KiB) Viewed 2857 times
Last edited by db on Mon Dec 26, 16 8:52 pm, edited 1 time in total.
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db
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Post by db »

So, onto the present task.
The front-end has beed steadily rotting away and sinking onto the chassis rails and i'm finally shamed into doing something about it :oops:

I've stripped the front back to the rotten mess beneath and stared at it in horror for a few days.
Mr Grinder came out to play and ideas started to form.... A rummage in my steel pile turned up a nice length of galvanised 4x2 and a plan was afoot.
I plated the top panel fairly simply and slapped some chassis paint on it- don't worry, i'll cover it in proper masonry paint soon...)
Attachments
Front end rebuild06.JPG
Front end rebuild06.JPG (32.03 KiB) Viewed 2848 times
Front end rebuild05.JPG
Front end rebuild05.JPG (32.77 KiB) Viewed 2848 times
Front end rebuild03.JPG
Front end rebuild03.JPG (33.53 KiB) Viewed 2848 times
Front end rebuild01.JPG
Front end rebuild01.JPG (32.54 KiB) Viewed 2848 times
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db
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Post by db »

I jacked the body up off the rubber mounts (lots of ominous creaking and cracking noises :shock: ) You can see an earlier repair on the rotten cross-piece which has now rotted a LOT more.
I sliced the 4x2 box to make 90* section and cut notches to line up with the bolts throught the rubbers. I then widened the notches which were in the wrong place (MEASURE TWICE, CUT ONCE!!)
This new piece tapped nicely into place and when i removed the stands, the body sat nicely square and on the rubber mounts :thumbright:
I just need to clamp it up tight and weld across the front & sides. (no point welding the bottom edge it's so rotten)
Attachments
Front end rebuild08.JPG
Front end rebuild08.JPG (33.79 KiB) Viewed 2807 times
Front end rebuild04.JPG
Front end rebuild04.JPG (33.54 KiB) Viewed 2807 times
Front end rebuild02.JPG
Front end rebuild02.JPG (35.41 KiB) Viewed 2807 times
Last edited by db on Wed Feb 04, 09 4:18 pm, edited 2 times in total.
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db
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Post by db »

More...
Attachments
Front end rebuild10.JPG
Front end rebuild10.JPG (30.45 KiB) Viewed 2849 times
Front end rebuild09.JPG
Front end rebuild09.JPG (29.47 KiB) Viewed 2849 times
Front end rebuild07.JPG
Front end rebuild07.JPG (34.71 KiB) Viewed 2849 times
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Jeff
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Post by Jeff »

I like that Paul! Well done mate :thumbright:

Are you Cuban by any chance? :D :D
I am keeping this Mopar....... SOLD!
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db
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Post by db »

It's nice to have something to contrast with the Belve, which has to be SO 'right'.
This gets used and abused summer and winter, the only maintenance it gets is when summat breaks (rarely) or guilt kicks in, it gets loaded up til the sidewalls bulge and just keeps on trucking 8-)

I doubt if i've spent a grand on it in 9 years but it's taught me a lot about what you can fix with a decent welder and some choice bits of scrap :thumbright:
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Rogue Trooper
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Post by Rogue Trooper »

8-) Great workhorse.
1970 Charger 500
1934 Coupe
1954 F100
1972 Norton Commando Fastback

Your Mum Says Hi.

Mopar a God amongst insects.

Rule in Hell or be a Slave in Heaven.
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db
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Post by db »

As the bottom few inches of the rad support has dissolved away, i'm welding uprights to sit on the new crossmember which will take the weight, and then i'm filling in the gaps in the front panel. Heres the driver side cut out then filled in...
You can also see where i've plated over a crack in the chassis crossmember.
Attachments
Front end rebuild12.JPG
Front end rebuild12.JPG (33.42 KiB) Viewed 2737 times
Front end rebuild11.JPG
Front end rebuild11.JPG (32.75 KiB) Viewed 2737 times
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steve h

Post by steve h »

Blimey that brings back memories, had to rebuild the rad support on mine
it took ages, nice to see it still on the road :thumbright: Bird bath bonnet,
one side fills with water every time it rains.
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db
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Post by db »

Here's the rest of the pics of that little job- passenger side
Attachments
Tack it in tight- makes the proper welding much easier
Tack it in tight- makes the proper welding much easier
04 Tacking.JPG (35.73 KiB) Viewed 2673 times
That's the strength back in
That's the strength back in
03 Upright in, 1st piece ready.JPG (36.38 KiB) Viewed 2673 times
Once the rot's out of the way, it starts to look easier to fix
Once the rot's out of the way, it starts to look easier to fix
02 Let the dog see the rabbit.JPG (32.27 KiB) Viewed 2673 times
Chop out the rust
Chop out the rust
01 Out with the bad metal...JPG (35.08 KiB) Viewed 2673 times
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Pete
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Post by Pete »

You must have the patience of a saint :help:
Pete Wiseman; Cambridge.

Mopar by the grace of God
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db
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Post by db »

So, it may not be pretty but it's another large bit of the Truk i can forget about for the next 10 years :thumbright:
Attachments
There- better than new!!
There- better than new!!
08 Painted.JPG (30.87 KiB) Viewed 2673 times
All welded in and looking like Frankensteins monster!
All welded in and looking like Frankensteins monster!
07 Welding done.JPG (32.99 KiB) Viewed 2673 times
Where would we be without Crunchy Nuts?
Where would we be without Crunchy Nuts?
06 Kellogs finest.JPG (30.4 KiB) Viewed 2673 times
A bit of tweaking made it a perfect fit
A bit of tweaking made it a perfect fit
05 Tweaking to fit.JPG (35.1 KiB) Viewed 2673 times
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Rogue Trooper
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Post by Rogue Trooper »

Great work, crunchy nut the food of the Gods 8-)
1970 Charger 500
1934 Coupe
1954 F100
1972 Norton Commando Fastback

Your Mum Says Hi.

Mopar a God amongst insects.

Rule in Hell or be a Slave in Heaven.
User avatar
db
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Joined: Sun Apr 18, 04 10:50 pm
Location: Paul McQueen , N Wales

Post by db »

Food of the gods and pattern-makers staple diet :D
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charger01
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Post by charger01 »

That offer of a £5 still stands for it Paul. :lol: :lol: ;)
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