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Posted: Mon Apr 14, 14 12:38 pm
by Blue
That's the sort of figure I'm aiming for Les, harder to achieve than you might think with a street legal car.

Posted: Fri Apr 18, 14 7:08 pm
by Blue
My swap meet rad just needed some ally angle brackets welding to the sides and it bolts in, sorry bling fans it's getting painted black. After trimming, the standard bottom hose fitted right on. Haven't sorted a top hose yet, will post the part numbers for both when I have.

Posted: Sun Apr 20, 14 6:06 pm
by Blue
Fuel lines were a bit of a mess of mismatched parts, so replaced it all with -6 back to the pump. Filter is tucked away under the alternator, fitted a proper set of wire separators as well as a new module in the dizzy which had died, hopefully that was the cause of the misfire it's had since I got it.

Posted: Wed Apr 23, 14 5:19 pm
by Ivor
Beautiful to watch Blue, thanks for posting...that spreadsheet has to be worth a look! ;)

Posted: Wed Apr 23, 14 5:29 pm
by Pete
Not going electric pump this time? That must be a first. Gone for the quieter option?

Posted: Wed Apr 23, 14 6:47 pm
by Blue
I will be fitting an electric pump eventually, but that will mean changing the tank and I won't be doing that till probably next year.

Posted: Wed Apr 23, 14 6:50 pm
by Pete
Fuel Cell?
Suits you, Sir!!!

;)

Posted: Wed Apr 23, 14 7:11 pm
by Blue
Anyway, more stuff, I had odd window crank handles neither of which looked right, I spotted a 60's style set on a friends Beetle, and as they match my steering wheel I thought that's what I want. I bought a pair off ebay realising that it was unlikely they'd fit, but that's what I wanted so somehow I'd make 'em work. First job was to strip out the spindle from one of the rear windows that I wasn't using to get a better Idea of what I was dealing with.
The new crank needed to be countersunk to fit on the spindle, so that was the first job. The crank had the right size hole but a different spline, so following advise from Trev, I ground the end of the spindle flat to form a cutting edge and pressed it into the crank on a hydraulic press to cut a new set of splines. Sorted, now it fitted but how to retain it? I wanted to use the hidden grub screw like the VW but that wouldn't work in this application. So, 5mm button head fasteners were use which meant tapping out the spindle to suit. fair bit of work but I'm happy with the result, and they're a bit lighter too...

Posted: Wed Apr 23, 14 7:35 pm
by Dave81
Great looking mod.....amazing how much of a big effect the little things can have!!! :thumbright:

Posted: Wed Apr 23, 14 7:47 pm
by Steve
Very ingenious Blue and looks very unique on a Mopar :thumbright:

Posted: Wed Apr 23, 14 8:41 pm
by Mossy68
Blue. You certainly live by the " every hole is a goal " saying !!
( or is it every hole is a gram or two )
:D

Posted: Wed Apr 23, 14 8:56 pm
by autofetish
Class 8-)

Posted: Thu May 08, 14 6:38 pm
by Blue
Someone mentioned washers and wipers, they are 2 of the jobs I've been working on recently. Washer bottle is replaced with a universal bag n'pump combo that hangs high up in the passenger footwell

Posted: Thu May 08, 14 6:53 pm
by Blue
The problem with small blocks is they have the distributor in the wrong place, jammed up under the wiper motor. So, time to move it, I used an Astra Mk3 wiper motor easily available for about £20 from ebay. First step is to cut a piece of MDF, dab of grease on the mounting studs marks it so you can drill the mounting holes. Some long bolts will allow you to square up the old wiper motor, dab of grease on the spindle marks it's position on your MDF. You now have a datum to measure from to position the new wiper motor in the correct position to line up with the original linkage. Folding up a sheet metal bracket with the correct mounting pattern for the new motor is the next step.

Posted: Thu May 08, 14 7:02 pm
by Blue
You can now drill out the spot welds holding the old mounting bracket and discard. Bolt in your wooden jig from the engine side and trim your new bracket until it fits up square to your jig and weld it in. You need to make a new wiper arm half Astra half Mopar, keeping the length the same as the original mopar arm.